Automotive CAE Analysis

Automotive CAE Analysis

Problem Statement

The entire Transportation & Mobility(T&M) industry is in revolution: Customers are demanding new & customized experiences. New companies and competitors are emerging at a rapid pace. Electric, connected, and autonomous vehicles are beginning to enter the market with many others on the drawing board.  Regulatory requirements for energy consumption, safety, and sustainability in the global marketplace are growing. Complexity is increasing. Cost pressures are greater than ever.

How is a company to compete? Digital engineering is at the core of the strategy to meet these challenges, including virtual testing and simulation in every aspect of vehicle concept, design, engineering, manufacture, and use. An industry process approach in which multiscale-multidisciplinary simulation powers discovery, innovation, and optimization to get to the market quickly – with predictable cost, reduced risk, and an exciting product that consumers want – is essential for incumbents and disruptors alike.

CAE Analysis (Calibration Model)

By using previous part design, the simulation is set up in Abaqus based on the methods defined in the test standard. From the simulation, the results of interest are obtained.

Automotive CAE Analysis - CAE Analysis (Calibration Model)
Automotive CAE Analysis - Result Correlation (Calibration Model)

Result Correlation (Calibration Model)

By comparing the test results with simulation, the simulation settings are refined to close the gap between the results from simulation and testing.

CAE Analysis (New Model)

An accurate simulation model is produced after conducting the CAE analysis and result correlation for the calibration model. By using the simulation settings defined, the simulation is conducted using Abaqus on the latest part design to obtain its resonance frequency and chattering angle.

Automotive CAE Analysis - CAE Analysis (New Model)
Automotive CAE Analysis - Design Optimization (New Model)

Design Optimization (New Model)

The part design is optimized using Abaqus + Isight + Tosca in order to pass the test requirements and reduce the material cost

Takeaway

At the end of this project, a CAE analysis report will be produced which contains an optimized part design that pass the test requirements.

Automotive CAE Analysis - Takeaway

Frequently Asked Questions

No matter what your automotive parts are, we help our clients to optimize the product design, reduce the design cost and pass the testing requirement through using FEA/CFD simulation.

Structural Integrity Analysis, Noise & Vibration Analysis, Fatigue Failure, Product Design Optimization, External Aerodynamic analysis, Car Cabin Comfort Analysis and many more! Contact us today.

Depending on the scope, the charges depend on the man-day and measurement services included. We are very transparent on the charges. Please contact us to find out more.

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Automotive CAE Analysis - Abaqus
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