Packaging Design

Design Packaging That Performs Beyond the Shelf

Packaging Design supports the development and validation of packaging solutions based on customer requirements, product protection needs and market expectations. This service is suitable for businesses that need packaging to be reliable, durable, cost-effective and suitable for handling, storage and transportation.

Packaging issues can happen when material properties, structural strength, compression resistance, vibration response or drop performance are not properly evaluated. Without proper design and testing, packaging may lead to product damage, poor stacking performance, higher material usage, repeated redesign or increased logistics cost.

RF Station provides Packaging Design consultation covering measurement, virtual material testing, virtual compound testing, optimization and design library development. The process helps clients improve packaging performance, reduce development risk and support better design decisions before production.

When Would You Need This

  • Develop new packaging for a product or market requirement
  • Improve packaging strength, durability or handling performance
  • Reduce packaging material without compromising protection
  • Validate packaging performance before production
  • Evaluate drop, compression and vibration behaviour
  • Improve cost efficiency in packaging design
  • Reduce product damage during storage or transportation
  • Support packaging optimization with simulation and testing
  • Build reusable design models for future packaging development

Applications

  • Consumer product packaging
  • Industrial packaging
  • Corrugated packaging
  • Secondary packaging
  • Transport and shipping packaging
  • Box and carton design
  • Protective packaging
  • Packaging for storage and distribution
  • Packaging lightweighting and cost reduction
  • Sustainable packaging development

Our Approach

Inputs
We begin by reviewing customer requirements and market trends. This includes understanding the product type, packaging function, handling condition, storage requirement, transportation environment, cost target and performance expectations.
Measurement
Material properties are measured and validated to understand the actual behaviour of the packaging material. This step helps ensure that the simulation and design process are based on reliable material data.
Virtual Material Testing
Virtual material tests are carried out to evaluate material performance, including Burst Test, Ring Crush Test, Edge Crush Test and material library development. This helps predict how the packaging material will behave under different loading conditions.
Virtual Compound Testing
Packaging performance is evaluated through virtual compound testing, including Box Compression Test, vibration test and drop test. This step helps identify possible weaknesses before physical testing or production.
Optimization
The packaging design is optimized using reusable simulation templates, automated design and testing processes, design workflow customization and automatic design exploration. This helps improve the balance between cost, strength and performance.
Design Library
The packaging design is optimized using reusable simulation templates, automated design and testing processes, design workflow customization and automatic design exploration. This helps improve the balance between cost, strength and performance.
Outputs
The final output may include a cost-effective, reliable, durable and competitive packaging design supported by measurement data, simulation results and design recommendations.

What We Support

Our service may include:

  • Packaging requirement review
  • Material property measurement
  • Material validation
  • Burst Test (BT)
  • Ring Crush Test (RCT)
  • Edge Crush Test (ECT)
  • Packaging material library development
  • Box Compression Test simulation
  • Vibration test simulation
  • Drop test simulation
  • Packaging design optimization
  • Reusable simulation template development
  • Automated design and testing workflow
  • Design workflow customization
  • Automatic design exploration
  • Generic model import or export
  • Parametric model development
  • Packaging model library creation
  • Technical reporting and design recommendations

OUR COMMITMENT TO EXCELLENCE ​

Speed Like Never Before
Place order today, test tomorrow, ship the next day; it's really that fast.
Avoiding Logistics Issues
Logistic nightmare; exorbitant cost, time-consuming, and potential malfunction
Engineer Availability & Mobility
Engineer availability; mobility within the factory, this is efficient
Advanced Technology Integration
Advanced tech, seamless performance; optimize today, succeed tomorrow
Education & Transparency
Education and witness; for the first time you can now see how it is done.